crankshaft and camshaft pulleys match up to the TDC marks. transmission oil, front differential oil, air filter, coolant, spark plugs,
The kit has 2 inch spacers to lower the front
Remove the throttle cable support
2 inch Lift Kit: Available for $200 on ebay allows the use of larger
you have to remove the white plastic carb cover located on top of the engine
Loosen the lock bolt about 3 turns. After draining the old coolant, replace the engine block drain bolt
The STD is
free. pumps to make sure air isn't sucked into the brake system. behind the front bumper. Email rob at: robinette at
drain bolt still out to flush out the bottom of the differential case. Note the SDX and TOWN have selectable 2WD/4WD. Loosening the axle nut
Have comments or corrections? Do not drain the differential until you get the fill
(29 PSI). There are also two metal protrusion jack points at the
Oil Filter: The following short filters are the same size as
air bubbles to escape. Lucas GL-4 GL-5 full synthetic 75w90 gear oil. the little guy. Air Conditioning Compressor Belt: Replace at 68,000km (42,000
bleeder bolts, one at a time, until coolant comes out then close them
diameter, 145mm section width, 80 profile, 12 inch diameter wheel rim) and optional 155/70R13 (21.5"). This 280mm diameter
Loosen the Lock Bolt several turns then rotate the Selector
after you push the brake caliper piston. 2/4 Wheel Drive Selector: On the
I like to put a little fresh oil in with the drain bolt
I don't smoke so the
It covers the 89 to 97 ACTY van and truck. fits. attention. Headlight mod and Amazon link by Trevor Corsi. per cubic centimeter=BAR. Raise the engine slightly with a jack (place rubber pad or rag on the
Remove the rear wheel and use a two-jaw puller to
Fuel pump and fuel filter under the truck bed. If you don't
the puller to work against. I have a steering wheel
Honda $9,900 (Lewiston) pic hide this posting restore restore this posting. Access the spark plugs by removing the truck bed engine access panel by removing
master cylinder which is located behind a pop-off access panel on the right end
line. The terminals are on the correct side and the stock hold down bar
marks on the crankshaft pulley and cam sprocket. might as well replace the timing belt, timing belt
People stare, wave and chase me down to ask questions. tensioner and idler at the same time. memory retention so I used the small connector's white with blue stripe wire. Note the spark plug caps at far left. Just
You will also need cam and crank seals. small weep holes in the timing belt cover. tensioner, idler, water pump, water pump o-ring, alternator belt, cam seal and crank seal when replacing the
It can be lifted out of
The coolant reservoir is next to the battery. favorite this post Feb 22 2019 Polaris RMK 800 - 163 *Low Miles* $9,500 (Saint Regis) pic hide this posting restore restore this posting. Many Parts are not listed, Please Contact Us if there is a part you need that is not listed. Speaker: There
$1,800. bolts but 7kgm is a good guess. miles per gallon in 2 wheel drive. of the driver's dashboard (see photo below). its mounting slot. Open them to allow air bubbles to escape. $40. Use a wrench on the
without problem. the radiator cap on, turn the cab heater control to full hot and run the engine until the low idle kicks in which
The coolant reservoir has been removed for cleaning but it
Check the radiator drain cock
out of the bolt center hole when air is bled. have this selector bolt. Engine Compression: 9.8:1, 14 BAR (203 PSI) at 250 RPM (normal starter spin
(access through the truck bed engine cover). My 1991 Honda ACTY truck is an HA4 model (4 wheel drive truck) with a three cylinder EO7A engine
cooling system bleed procedure in the
Check the brake fluid reservoir after every three or four
http://jp-carparts.com/honda. taped to another wire bundle. It is taped to another wire bundle. immediately (see next two photos below). The $10 WIX 33203 fuel filter is a
Remove it to drain the coolant from the engine. Water Pump: The water pump is located at the bottom of the engine
If your ACTY won't start or runs rough after the timing belt replacement the
Towing: Four wheel drive ACTY's should not be towed over
Remove the cap by popping it off (it does not screw off) and flush out
Note the rear suspension leaf
Nankang CX668 155/80R12 (21.8" diameter), wear
torque wrench to reinstall it. I could not find torque
You must remove the
RFx4 Prime 4 inch speakers fit but you have to trim off the plastic ridge at
The manual says to use
There is an engine access panel in the
The propeller shaft and front drive shafts will still be
access to the cap. spring at the bottom of the picture. After removing the cover remove the wing nut holding
I recommend you always replace the
RD-604 145R12 6PR fit the stock 12 inch wheels are $369 for four delivered
Fuse Box: Is mounted on the firewall under the dash to the left of the steering wheel. This Service uses Car-Part Interchange By clicking on "SEARCH" you agree to Terms. burping and shaking one more time then with the engine still running, open the four
Make note of this position so you can set it
the truck bed, forward of the rear axle. transmission, there is a 10mm lock bolt that holds the 10mm selector bolt (10mm
to burp the cooling system. 8mm bolts securing the radio bracket that you
side of the dash board. On sale. Partially open the door open latch and remove
2004 honda trx 250 recon ES $2,500 (Oregon city) pic hide this posting restore restore this posting. makes it much easier for big guys to get in and out of the cab. There is a nub
head screws. Please select at least 3 units (OPR) One Price Request, is for Dealers to make bulk purchases from BOEKI USA to Retail them in their locations. CX668 155/80R12 tires. The brake master cylinder and reservoir are just behind the access
position of the screws so you can go back to where they were because it's easy
To replace the belt you have to remove all the belt covers on the
When new, clear fluid comes out of the bleeder, tighten the nipple, install the
The towing attachment hook is located below
This page is a work in progress. in the photo below. Honda ACTY BED BOLT KIT $ 72.00. Use Honda Type 2 or standard auto parts store coolant (ethylene glycol). moved to their lower set of holes for the shorter than stock battery. the engine is warm. Another source but typically more expensive:
rivets, then remove the panel by pushing up and foreword from the rear, bottom
Have front disc and rear drum brakes.1996 and newer ACTYs have fuel
Be aware the stock speakers are very shallow. favorite this post Feb 23 1998 Suzuki Quad Runner 250 2x4 Keep in mind
center of the truck bed. A
The brake bleed order is right rear,
the radiator and heater.
Replace the
of pliers (see photo below) and the battery hold-down j-bolts will need to be
It has a cover that's held
200 Million used auto parts instantly searchable. If your ACTY has the
Remove the spare tire and use a 10mm wrench to open them
The ACTY, short for "activity", is a Japan domestic market (JDM)
the rear wheels) are also approved jack points. Turn it full clockwise (right) for 4 wheel drive. SRK-190H hub and NRG SRK-250BK Quick Release. timing belt too. left rear, right front, left front. the new speakers larger frame to sit flush in the cup. The oil dipstick is in the left rear
I recommend the Honda brand MTF. Rapidly squeeze and release the large coolant hose
Large Koito 921 12v 18w 396 (921
It covers the 89 to 97 ACTY van
Spare Tire: Located under the bed/cab below the passenger
ACTY PLATE BRACKET $ 39.00. miles) or every 7 years. JavaScript seems to be disabled in your browser. My new radio required a constant, un-switched 12v source for
If you do a complete flush use a mechanic's
Like utility vehicles, 4X4 Japanese mini trucks can do their work in the dirt. minitruckwarehouse.com) pic hide this … A 3/8 ratchet wrench fits into the square hole in the
tension 35-60kgf, used belt 22-40kgf. Rear Brake Drum: Start by
WARNING: The cigarette
Sun F All 22x7x12 off road tires fit stock wheels Amazon $61
These 6.5" speakers fit by adding a nut as a spacer between
The yellow sticker on the bottom denotes an engine oil
modifications must be done to make it fit and it is not recommended. If you're going to do a lot of your own maintenance I highly recommend the
EP34 Flasher Relay
1990 Honda Acty 4x4 Minitruck *fold down bed* Enclosed Cab w/ Heater $4,500 (twf > Lowest minitruck prices!! Shifting with my left hand is fun. is easier with the tire on the ground. replace the water pump o-ring when replacing the pump. FLP - LICENSE PLATE BRAKET $ 39.99. connector is to the right of the electrical plug. If your
dish. dish to keep the steering wheel close to the stock position. rubber mallet to knock the disks loose and get them off. These Rockford Fosgate
still out to flush out the bottom of the transmission case. ultra-light truck (22x4x12) or 145mm section width on 12 inch rims 6 ply radial
! US federal law allows the import of 25 year and older vehicles that did not
with a razor knife. pump o-ring. Clutch Pedal: Stroke 130-135mm, Backlash 15-25mm, Gap to Floor not
(3.7 quarts, 3.6 liters). my truck and I really like them for highway use. Timing Belt: Manual says to replace no later than 100,000km (62,000
"UP" label on the cam sprocket up--keep turning the engine until all 3
all 4 corners (highlighted above) and remove the speaker cup
the ashtray bracket to access the bolts. Coolant will come
brake pads remove the 12mm caliper release
into the fill hole until it starts to run out of the fill hole. Coolant: 5.3 quarts (1 gallon and 1.3 quarts or 5 liters) total. 1.8kgm. struts. RFx4 Prime 4 inch speakers, NRG SRK-190H Steering Wheel Short Hub Adapater For Honda Civic (88-91), NRG Steering Wheel Quick Release Kit - Black Gen 2.5 - Part # SRK-250BK. bolts but 7kgm is a good guess. The rear leaf suspension forward mounts (just forward of
factory size terminals. The Factory Manual also says to
Push the filter up and out of its retainer and install the new
Four 1" (25mm)
wheel for easy cab entry and exit. should also be replaced when the timing belt is replaced at 100,000km. Turn the cab heater control to full hot so the coolant in the heater
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the reservoir with water then empty it. I highly recommend a flat steering wheel with little to no
1/6th of a turn and slide the timing belt off. located behind a pop-off access panel on the right end of the dashboard. fit. Van with rear heater 6.7 liters. bumping up the AC idle. I tried but the front brake pads and discs for the 89
With automatic transmission 7.1 liters. The part number is
specs for the manual transmission and front differential fill and drain
4WD-2WD selector bolt I recommend selecting 2
Photo and speaker information by Dave Heaps. and more than 100kg of cargo (220lbs) 2.0 front,
Windshield Wipers: Standard auto parts
If compression is low adjust the valves and try again. corner. Set the #1 cylinder to TDC and verify the timing
have the right speaker wire don't fret, it's very easy to run a new speaker wire
mount. Wheel Bearings:
Pressure in kg/cm2=kilogram
A 3 inch lift kit is available but extensive
timing belt. Tighten the lock bolt. wheel is quite a bit smaller than the stock wheel. with fat tires. Tire pressure label on the driver
There are two
The VIN Number (frame number) is located beneath the driver seat. favorite this post Feb 23 trade for razr $1 (Hillsboro) pic hide this posting restore restore this posting. panel by removing the 5 Phillips head screws (2 at the ends of the grab handle
WANTED 2005+ dodge dakota quad Fiberglass TONNEAU COVER $1 hide this posting restore restore this posting. New Holland part # 210043 $12 each. (torque to 4-5kgm)
and the transmission is in neutral. 1990 Honda Acty 4x4 Minitruck *fold down bed* Enclosed Cab w/ Heater $4,500 (Lowest minitruck prices!! inch tires
Have an
hub adapter is so short it must be used with a quick release kit, Matching
Minitruckwarehouse.com) pic hide this posting restore restore this posting. Note
lighter receptacle will only be used to power a GPS or a USB power converter
The wheel is
You'll have to un-bolt the brake master
The four bleed bolts allow us to remove air bubbles high in the
$6,800.
Tires: Stock tires are LT145/80R12 6 ply radial (Light Truck 21.2"
bubbles to the reservoir and to the top of the radiator. favorite this post Feb 24 2013 Arctic Cat Wildcat 1000 Limited 4X4 EPS * 30'' Maxxis Tires * $10,995 (mso > Manhattan) … You'll
Wheel Adapter Spacers 4x100 to 4x114.3 with M12x1.5 lugs, Amazon $58. GL-5 meets or exceeds
Not all ACTYs
or bump on the selector bolt shoulder that will prevent it from turning all the
In the rear a 4 inch longer spring leaf mount is used on one end of the
or socket. jack to prevent oil pan damage) and remove the engine mount. add 1.6 to 2 quarts of undiluted coolant then fill the radiator with
drain bolt and put a nozzle on the oil bottle and squeeze it into the fill hole
It has 40mm 1.6inch of
timing belt and water pump. They are coaxial speakers (tweeter & woofer) and sound good
Turn it
radiator, driver side, pointing rearward. DOT 3 or 4 brake fluid. Sticker on back of truck says 350 kg cargo capacity (772 lbs). Jack Points: The manual says you can jack the
to find. injection. Daihatsu Mini Truck Hijet Mini Truck Air Filter S82 S83, Daihatsu Mini Truck Hijet Mini Truck Oil Filter, Suzuki Carry Mini Truck Ignition Coil 33400-76G2, Suzuki Carry Mini Truck Front Brake Pads DA41 DB41 DA51 DB51 DC51 DD51 DG41 DH41 DG51 DJ51 DK51 DL51 DM51, Suzuki Carry Mini Truck and Every fuel filter, 2 Lift Kit Suzuki Daihatsu Mini Truck Mitsubishi, Front Coil Spring Set Daihatsu Mini Truck Suzuki Mitsubishi Honda 175lbs, Suzuki Carry Mini Truck Spark Plug Wrench. Download the
I had to remove quite a
Trevor Corsi used VViViD
in the small ACTY cabin. Fuel Tank: 9.8 gallons or 37
store 15" wipers are perfect. There is a large inspection grommet on the belt
Put clean oil in the filter and on the oil filter gasket and threads
Do all the oil changes after a drive to warm up the
The wrench goes through a hole in
replace the cap and slide it
8mm socket on one of the radio bolts. One ACTY owner reported his gas mileage went up by 3
that my mini truck will crawl around my farm and yet easily cruise at 60 miles